Material Engineering2D

Aluminum Weight Calculator

Calculate the weight of aluminum parts including sheets, plates, and extrusions.

Inputs
Enter your values below
Result
Weight
Enter values and click Calculate
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Formula
length × width × thickness × density
Result unit: kg

Weight = L × W × T × ρ. Aluminum density = 2700 kg/m³ (about 1/3 the weight of steel).

Introduction

Calculate the weight of aluminum sheets, plates, and flat parts. Aluminum density is 2700 kg/m³ — roughly one-third of steel, making it ideal for lightweight structures.

How This Calculator Works

Weight = L × W × T × ρ. Aluminum density = 2700 kg/m³ (about 1/3 the weight of steel).

Step-by-step process:

  1. Enter your input values in the calculator above
  2. The engine converts all inputs to SI base units (meters, kg, Pa)
  3. The formula is evaluated: length * width * thickness * density
  4. Result is formatted with the appropriate unit and precision

Calculation Example

A 1000mm × 500mm × 5mm aluminum sheet weighs 6.75 kg.

Inputs: length=1000, width=500, thickness=5, density=2700
Result: 6.75 kg

Aluminum Weight Formula Explained

Weight is volume times density:

W = L x W x T x rho

Where L, W, T = length, width, thickness (m), rho = density (kg/m3). Convert mm inputs to meters first (divide by 1000).

Example: a 1000 x 500 x 5 mm aluminum sheet: V = 1.0 x 0.5 x 0.005 = 0.0025 m3, W = 0.0025 x 2700 = 6.75 kg. The same sheet in steel (7850 kg/m3) weighs 19.6 kg — aluminum is about 2.9x lighter for the same volume.

Common Aluminum Alloy Densities

| Alloy | Density (kg/m3) | Typical Use |

|---|---|---|

| 1050 (pure) | 2705 | Electrical, food |

| 3003 | 2730 | Sheet, cookware |

| 5052 | 2680 | Marine, tanks |

| 6061 | 2700 | Structural, extrusions |

| 6063 | 2700 | Architectural extrusions |

| 7075 | 2810 | Aerospace, high strength |

Most structural alloys fall in the 2680-2810 kg/m3 range. Using 2700 kg/m3 is accurate to within 2% for common grades like 6061 and 6063.

Worked Example: Sheet and Plate Weight

A 2000 x 1000 x 10 mm 6061 aluminum plate:

V = 2.0 x 1.0 x 0.01 = 0.02 m3

W = 0.02 x 2700 = 54 kg

Compare: the same carbon steel plate weighs 157 kg (7850 kg/m3) — aluminum saves 103 kg, about 66%. For a 6 m x 1 m x 3 mm sheet: V = 0.018 m3, W = 48.6 kg. Use the calculator for any flat part; for round bar or pipe use the dedicated weight calculators.

Unit Conversion for Aluminum Weight

**Weight units**

- 1 kg = 2.20462 lb

- 1 tonne = 1000 kg

- 1 lb = 0.4536 kg

**Length units**

- 1 m = 3.28084 ft

- 1 inch = 25.4 mm

**Density units**

- 1 kg/m³ = 0.06243 lb/ft³

Aluminum density is about 2700 kg/m³ (6061: 2700, 7075: 2810). Weight = density × volume. Convert all dimensions to one consistent unit system before computing, then convert the result to the required weight unit.

Engineering Applications

  • Aerospace parts
  • Automotive lightweighting
  • Sheet metal fabrication
  • Structural framing

Frequently Asked Questions

What is aluminum density?

Pure aluminum is 2700 kg/m³. Aluminum alloys range from 2640 to 2850 kg/m³ depending on alloying elements.

How much lighter is aluminum than steel?

Aluminum is about 65% lighter than carbon steel for the same volume (2700 vs 7850 kg/m³).

How do I calculate the weight of an aluminum sheet?

Multiply length x width x thickness (in meters) by density (2700 kg/m3). Example: 1000 x 500 x 5 mm sheet = 1.0 x 0.5 x 0.005 x 2700 = 6.75 kg.

What is the density of 6061 aluminum?

6061 aluminum has a density of 2700 kg/m3 (2.70 g/cm3). It is the most common structural alloy, used for extrusions, plates, and machined parts.

How much does an aluminum plate weigh?

A 2000 x 1000 x 10 mm 6061 plate weighs 54 kg. The same carbon steel plate weighs 157 kg — aluminum is about 2.9x lighter for the same dimensions.

How do I convert mm to meters in the formula?

Divide each mm dimension by 1000. Example: 1000 mm = 1.0 m, 500 mm = 0.5 m, 5 mm = 0.005 m. Then multiply the three dimensions by density (2700 kg/m3) to get weight in kg.

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Engineering Disclaimer: Calculations are for reference and educational purposes only. Always verify results independently for engineering design. See full disclaimer.
Reviewed by: Industrial Engineering Team
References: ASME B31.3, ASTM A36, Perry's Chemical Engineers' Handbook